In the woven label world, the edge finish is where quality is most visibly won or lost. While many suppliers treat laser cutting as a costly extra, we’ve made it our default standard for all synthetic labels. Here’s why this isn’t just a feature—it’s the foundation of a professional product.
The Problem with “Standard” Cut Edges:
Straight-cut or hot-knife cut edges on polyester labels are essentially a raw cut. The threads are exposed, leading to inevitable fraying after just a few washes. This creates a messy, unprofessional appearance and can irritate the skin.
How Laser Cutting Solves It (Permanently):
A focused laser beam doesn’t just cut the fabric; it instantly melts and seals the very edge of each polyester thread. This creates a smooth, slightly rounded, and completely fused border. The result:
- Zero Fraying: Physically impossible. The edge is sealed.
- Smooth Feel: No scratchy, loose threads.
- Crisp, Clean Look: Maintains a sharp, defined shape forever.
- Enhanced Durability: The sealed edge resists abrasion better.
Why We Don’t Charge Extra:
We believe this level of durability and finish should be the baseline expectation for any quality garment. Building it into our standard process means:
- Simpler Decision-Making for You: You don’t have to weigh cost against quality on this critical point.
- Consistent Output: Every label, from every order, has this superior finish.
- Total Cost Clarity: No surprise add-ons at checkout.
(For Natural Fabrics Like Cotton):
For 100% cotton labels, which don’t melt, we use precision ultrasonic cutting, which also seals the edges through vibration and pressure, achieving a similar fray-resistant result.
The Bottom Line:
If a supplier offers you a “standard” cut edge on a polyester label, they are offering you a future problem. We choose to solve that problem for you, upfront, on every order.
Feel the Difference.
Request free samples of our laser-cut labels and compare them to any others you have. Run them through a wash test. The superiority is immediately apparent to both the eye and the touch.