“My Labels Always Fray!” – 5 Common Woven Label Problems & How We Solve Them
A poor-quality label can undermine a beautiful garment. If you’ve faced these issues with past suppliers, know that they are preventable. Here are the top 5 complaints and how a technically proficient woven label manufacturer in China like us engineers them out.
Problem 1: Fraying or Unraveling Edges
- The Cause: Cheap, straight-cut labels made from loosely woven fabric.
- Our Solution: We default to professional laser cutting for synthetic labels. The laser instantly melts and seals the edge, creating a smooth, fused border that is completely fray-proof. For cotton labels, we use precise ultrasonic cutting.
Problem 2: Labels That Curl or “Bubble” After Washing
- The Cause: Using a single, unbalanced fabric type or poor sewing technique.
- Our Solution: We select stable, balanced-weave fabrics. For ultimate flatness, we offer silicone-coated backing on the reverse side. This coating grips the garment fabric during sewing and washing, ensuring the label lays perfectly flat against the seam.
Problem 3: Stiff, Scratchy Feel
- The Cause: Low thread count, thick/stiff backing, or poorly finished edges.
- Our Solution: We use high-density looms for a finer, softer weave. We offer ultra-soft damask or fine satin and always finish edges to be smooth. For babywear or luxury loungewear, we have specially developed “skin-soft” series labels.
Problem 4: Colors That Fade or Bleed
- The Cause: Low-grade, non-colorfast threads.
- Our Solution: We invest in premium, OEKO-TEX certified polyester threads. Their colorfastness is rigorously tested against washing, rubbing, light, and perspiration, guaranteeing your brand colors remain vibrant for the life of the garment.
Problem 5: Inconsistent Quality & Sizing
- The Cause: Lack of automated cutting and insufficient quality control.
- Our Solution: Our process is automated from weaving to cutting, ensuring millimeter-perfect consistency. Our 100% inspection means every label in your batch is checked for weave defects, color accuracy, and size before packing.
Quality is a Process, Not an Accident.
These solutions are built into our standard manufacturing workflow, not offered as costly add-ons. We believe reliable quality is the baseline.
Experience the Difference.
Contact us and mention a specific problem you’ve faced. We’ll send you a sample that demonstrates our solution, proving why we’re a trusted quality woven label supplier for global brands.
Related guide: Woven Labels for Clothing Manufacturers